All in one – Multi-Functionality in Space Travel Structures

In 2018, an institute’s team developed the vision for highly integrated space structures which, thanks to their multi-functionality and modularity, can be universally assembled and deployed – even in space. This idea came out as the winner of an institute’s internal “Competition of Ideas”. An exemplary prototype of the concept has now been implemented in…

FUSED BONDING – Reliable Bonding with reactive surfaces

The production of complex lightweight structures made of fibre-reinforced plastic is virtually inconceivable without bonding. Creating a strong and durable bond poses a fundamental challenge in conventional bonding processes. The fused bonding process developed at the German Aerospace Centre uses reactive joining surfaces to produce reliable bonds, the result being bonded components as if produced…

3D-printed CFRP components – new impregnation technology reduces costs

A newly developed impregnation technology is set to reduce manufacturing costs for continuous fibre-reinforced thermoplastic 3D printing filaments by up to 80 percent. Impregnation capabilities integrated into the extruder nozzle open up cost-effective economic application options for industry, especially in connection with additive manufacturing processes. A new impregnation technology The impregnation technology is based on…